Neil, try a 4 blade prop. When we tested the small blades in the MIL, the 4 blade prop was the most efficient. I wanted to test them at lower rpms (ie for our application), but Andres said the thrust it would produce would be negligible.
Thanks!
Also, do you know how to CAD props? I posted a link on here somewhere that Chris (Neal, not Turner) sent me.
Hopefully we can meet up with micro air vehicles soon so we can start CNCing foam, and getting our hands dirty with the carbon fiber.